What Is A Laser Rust Remover? How Does It Work?

What is A Laser Rust Remover?

Laser Rust Removers are also known as laser cleaning machines, laser cleaners, laser rust removal machines, laser rust cleaning machines, laser paint stripping machines, laser paint removal machines, laser coating removal machines, laser oxide removal machines, laser oil cleaning machines, laser dirt cleaning machines, laser descaler machines.

A Laser Rust Remover is an eco-friendly power cleaning tool for surface treatment with handheld laser cleaning gun or CNC controller. A Laser Rust Remover is used to remove rust, coatings, paint, oil, oxides, grease, resin, glue, dust, stains, residues, and more surface materials through instant high temperature ablation generated by laser beam on the surface of an object.

laser cleaning machine canada

How Does A Laser Rust Remover Work?

Laser Ablation

The process of laser cleaning relies on a process called laser ablation and a materials ablation threshold. The coating that’s being cleaned (usually rust or paint) generally has a smaller threshold than the material underneath. This causes the underlying metal to remain undamaged by the laser.

Laser Characteristics

The beam possesses a Gaussian profile that allows the laser to concentrate energy into a single spot. This ensures energy levels reach intensity levels high enough to actually remove these contaminants from the surface of the metal.

Part of how the process differentiates from standard laser milling is the focus of the laser. In traditional laser milling, the laser focuses directly on the surface of the material. However, laser cleaning focuses the beam above the material so that there is only enough energy to take off the layer of material that is being cleaned.

Laser cleaning also works well because of its speed. The laser provides high-quality cleaning in a fraction of the time of traditional cleaning methods. One of the main factors to the speed of this process is the use of a pulsating laser. Instead of one long laser blast, the beam pulsates. Thus, the same amount of energy does more work on the unwanted substance. This influences the speed of the process and protects the underneath material more.

Lastly, the intensity of the laser depends on the underlying material and what the contaminate. Then the beam is adjusted to fall into an intensity between the metal and the contaminate. Generally, there is a large difference between these needed intensities to vaporize the material.

Resources Required

A laser cleaning machine does not require any fuel or other material to run other than power. This is part of what makes it so effective, because of the efficiency, speed, and lack of resources it requires. Traditionally the process of removing rust requires some sort of chemical and soaking or a time-consuming blasting process. Comparatively this process only requires energy and is able to be completed in only a fraction of the time.

Handheld Laser Rust Remover Advantages

The laser cleaning method entails the removal of debris, contaminants, or impurities from object surfaces using laser irradiation. It is the most innovative methods in the world when it comes to the deep cleaning of materials. Laser cleaning machines are used for applications such as paint, rust, and oxide removal. Rust tarnishes the aesthetic of an object and lowers its quality; thus, laser rust removal is necessary. We discuss the benefits of using a laser cleaning machine down below.

1. It is cheaper in the long run

Laser machines may be high on upfront costs, but they are cost-effective in the long run as they are easy to automate and don’t require costly PPE to use. They are also virtually maintenance-free and require no consumables to operate. Compared to other cleaning technologies like sandblasting, laser cleaning is significantly tidier and less wasteful, especially on small-scale projects.

2. It is eco-friendly

When it comes to green cleaning processes, there is not an abrasive technique that beats laser cleaning. Laser machines do not use consumables and do not emit pollutants since all undesirables and contaminants are vaporized on contact. On the other hand, the use of chemical solutions generates wastewater and impurities, which can be difficult to dispose of without leaving a footprint on the environment, even if a marginal one.

3. Reduced downtime

All industrial machines need to be cleaned regularly, and laser cleaning machines are no exception. However, the fact that they do not use consumables means they leave no residuals, and the cleaning process is quicker. Most of the time, machine cleaning is only done at the end of a task rather than in between, except for special cases such as when there is excessive vapor coming out of the surface being treated. This reduced downtime ensures operational continuity and increases efficiency and productivity.

4. They do not require human power

Human effort is barely needed when a laser cleaning machine is in action. A worker’s input is only required when the surface needs repositioning and when calibrating the automation. This minimal human involvement saves you on labor costs and reduces the occurrence of workplace accidents and injuries.

laser rust remover tool

Handheld Laser Rust Remover Price

The price of a Laser Rust Remover is different from the pricing methods of traditional cleaning such as detergents. Compared with the attributes of cleaning agents as consumables, laser rust cleaning machines can be used repeatedly. As a laser equipment, its price mainly depends on different configurations. For example, if a laser generator with higher power is used, the price will definitely be higher.

Handheld Laser Rust Remover Cost:

The price of 1000W handheld Laser Rust Remover starts from $6800.00. The price range of 1500W portable laser cleaner is from $8800.00. The minimum cost of 2000W high power portable laser cleaning machine is $108,000.00.Even if the configurations are similar, the costs from different manufacturers are not the same. Because the cost not only involves configurations, but also includes shipping, brand, after-sales service, and other factors.

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Application of Handheld Laser Rust Remover

Laser cleaning technology is widely in use in a number of different industries. Initially, it was majorly used in the metallic and metallic manufacturing industry. However, in recent times, with the advent of modern laser systems, the technology also finds its application in non-metallic material cleaning.

Surface Cleaning

This type of cleaning is for the removal of rust from the top surface of the material. Usually, surface cleaning is the widest application of laser cleaning machines.  Cleaning activities like paint removal, degreasing, and restoration of the material are all types of surface cleaning.

The rust removal using laser rust removing cleaners is widely found in the heavy metals manufacturing industry. DE rusting or deoxidation is required very often in most of the heavy metal and manufacturing industries. Therefore, the rust cleaning laser is the ideal choice for such industries.

Another major application of surface cleaning with laser cleaning machines is laser spot repair. In this method of cleaning only spots of impurities/rust need to be removed from the surface of the material.

Thus, with the use of laser cleaning machines, you can easily clean spots of rust from the material without engaging other parts of the unit. Moving on, degreasing is another major type of surface cleaning that can be accomplished by using laser cleaning methods.

Usually, in the manufacturing and repair of mechanical parts, there is an accumulation of moisture/dirt and grease. This mixture forms a deposit on the surface of the material and impacts its functionality. In order to remove the greasy parts, laser cleaning technology can easily remove the dirt parts and clean the material.

Cleaning of Moulds

Cleaning mold is a very difficult task otherwise. However, with laser cleaning machines, you can easily reach every nook and corner of the molds and clean them of any impurities.

This type of cleaning process is widely used in the food and consumption industry. Because most of the food items need to be packaged in extra clean environments. Therefore, the ideal choice of cleaning the containers with speed and accuracy is by using the laser cleaning process.

Furthermore, the medicine industry also maintains high standards of cleanliness in containers which is an ideal application of laser cleaning systems. Cleaning rubber molds is perhaps the biggest cleaning challenge in the industry. It is because the rubber is not firm and also has absorption properties.

Hence, a cleaning method is required which cleans the dirt without affecting the mold itself. Laser cleaning technologies offer the best solution for cleaning rubber molds, where no material is damaged and the chemical composition of the mold is maintained even after the cleaning.

Cleaning Welds

Welding leaves behind surface deposits that need to be removed for the final furnishing of the product. Therefore, laser cleaning machines play an important part in the removal of weld spots for cleaning the unit.

Laser cleaning is suitable for almost all types of metallic alloys and the treatment of their welds. Therefore, it works wonderfully well with aluminum alloys, stainless steel, and other hard metal and their alloys. Thus, you can easily clean the weld spots from the surface of the materials. All of this can be achieved at great speed.

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